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Inside the Build: What to Know About Modern Data Center Construction

Inside the Build: What to Know About Modern Data Center Construction
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As global demand for high-performance computing continues to grow, data center construction has quickly become one of the most critical sectors in industrial and infrastructure development. Whether supporting artificial intelligence, cloud platforms, or enterprise networks, today’s data centers require a strategic approach to design, mechanical systems, and build execution.

But what exactly goes into constructing a modern data center and how is it different from traditional facility construction?

What Is Data Center Construction?

Data center construction refers to the planning, design, and building of facilities that house computing infrastructure such as servers, storage systems, networking equipment, and environmental controls. These buildings are designed to operate with maximum uptime and redundancy, often classified by “tiers” to represent the level of reliability and fault tolerance.

In recent years, the construction of AI data centers has introduced even more complexity, as they must accommodate significantly higher power and cooling loads.

What Is an AI Data Center? You can read more about how these facilities differ in our blog below.

Sprint Mechanical: from our blog: What is an AI data center? > Read more button

Key Phases of Data Center Construction

Pre-Construction Planning

Site selection, utility availability, and permitting all play a major role in pre-construction. This phase also includes feasibility studies, risk assessments, and high-level budgeting—especially important when considering data center construction costs in different regions.

Design & Engineering

A successful build starts with efficient architectural design and mechanical, electrical, and plumbing (MEP) engineering. From modular layouts to airflow strategies, design must prioritize scalability, cooling, and uptime. This is where mechanical contractors like Sprint Mechanical provide critical expertise.

Foundation & Structural Build-Out

Once the groundwork is laid, crews pour the foundation, frame the structure, and begin to install core systems. Sprint Mechanical’s teams are often brought in early to coordinate large-scale mechanical equipment placement and layout.

Mechanical, Electrical, and Plumbing (MEP) Installation

This is where the core functionality takes shape. High-capacity power systems, backup generators, air handlers, and advanced cooling solutions are installed. Liquid cooling, chilled water systems, and hot aisle containment are often used in AI-ready facilities.

Testing, Commissioning & Handover

Commissioning ensures every component operates as intended, from temperature regulation to emergency response. Testing includes both mechanical systems and server load simulations.

Challenges in Data Center Construction

  • Heat Density Management: AI and high-performance workloads demand cooling systems capable of managing 30kW–80kW+ per rack.
  • Timeline Pressure: Tech companies and cloud providers expect fast builds. Contractors must execute with precision, safety, and speed.
  • Material Lead Times: Equipment like chillers and switchgear can have long procurement timelines—planning ahead is key.
  • Power Availability: Securing grid access or supplemental generators can impact both design and delivery schedule.

How Much Does Data Center Construction Cost?

Costs can vary significantly depending on location, power/cooling capacity, and design specifications. On average, hyperscale data centers can cost $7 million–$12 million per megawatt (MW) of capacity. For AI-specific builds, that cost can rise due to denser power requirements and advanced cooling systems.

Factors that influence cost include:

  • Electrical and mechanical system complexity
  • Site prep and real estate
  • Level of redundancy (N, N+1, 2N)
  • Security and compliance requirements

Need a partner who can help you plan your project budget? Sprint Mechanical offers end-to-end planning and execution for new build capital projects. Contact us here.

Sprint Mechanical: Industries We Serve: Data Centers > How We Help button

Careers in Data Center Construction

With data centers expanding across North America, demand for experienced tradespeople, project managers, and mechanical professionals is growing fast.

Data center construction jobs are available in areas such as:

  • Mechanical installation
  • HVAC and cooling systems
  • Specialty welding
  • Equipment rigging and setting
  • Field fabrication and piping

Interested in joining a team that’s helping build the backbone of AI and cloud infrastructure? Explore careers at Sprint Mechanical.

Partnering With Experts in Data Center Construction

Sprint Mechanical supports mission-critical construction with:

  • Full-service mechanical and field fabrication teams
  • Deep experience in data center environments
  • Turnkey solutions that reduce downtime and accelerate delivery
  • Safety-first culture backed by decades of industrial leadership

Ready to get started?

Whether you’re breaking ground on your first facility, wondering how to build an AI data center, or expanding an existing site, our team is equipped to meet the evolving needs of high-density data center construction. Contact us today!

Sprint Mechanical: Your trusted partner for mission critical industries > Contact Us button

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